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n apart. This engine sat for a good 5 years, maybe more. $2,150.00 90cc (250hp) DB2 Injection Pump Rebuild. 0000002162 00000 n
On Sale $1,550.00 USD $1,750.00 USD. You create incredible engines; we make them come to life. Goldfarb is the industry leader indiesel partsandfuel injection pumpsupply. Use two open-ended wrenches if needed. Tighten the mounting nuts/bolts then install the injection lines, but leave the injector ends loose. Page 52 92 Deerfield Road Windsor, CT 06095, U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo . 405 White Street Inspect injection pump mounting hole in cylinder block making sure it is clean and free of burrs. Then start the Perkins engine and see if you have eliminated the air. Return connector in injection pump plugged, due to governor coming apart. Reference your engine service manual for the correct engine degrees and cylinder number. Join this channel to get access to perks:https://www.youtube.com/channel/UCgmH-vhy1QOBu_dpm5lzAjg/joinstanadyne fuel pump adjustment ! Learn more, Stanadyne Appoints Jeff Blake PurePower Technologies Managing Director, Stanadyne Names Brad Vinson Jacksonville Plant Manager, Stanadyne India Honored with a 2022 Atmanirbhar Bharat Award, Stanadynes Jacksonville Operations Earns Third Consecutive Gold Safety Award from the North Carolina Department of Labor, Stanadyne Unveils New Hydrogen Fuel Injector at The Detroit Auto Show, Stanadyne Electrified GDI Fuel Pump Module Makes Industry Debut. The flywheel timing marks should now be aligned. If you still have air, bleed the injectors. 3. Restricted fuel return . The spray tip (where the fuel leaves the injector and enters the combustion chamber) is particularly prone to "backing up," so to speak. Remove injection pump drive gear cover. 0000001156 00000 n
It was running fine until this point. 9). Our lobby is open, please practice social distancing. A bad EGR, EGR vent, wastegate control, and transmission solenoid are on the same quad driver circuit and can cause intermittent stalling. Thanks for joining us and I hope you enjoy your stay!! Look at the tach and the puffs of smoke as I run the throttle up and then down, first unloaded and then load (with the chipper engauged-99 Brush Bandit 250).We replaced the injectors. This happened on a 200C LC excavator. I can't remember for sure if this is the same pump but it sounds very familiar. Stanadyne Pump Diagnostic Troubleshooting . 4. I did rebuild the injection pump myself. After you've made a number of posts you will graduate to Full Member status where you'll see a few more privileges. Factory IDI Turbo (70cc/190hp) DB2 Injection Pump Rebuild. That worked for to get the advance timing screw off. Regular price By using our site, you consent to cookies. $2,600.00 2) Attach a hose directly from the injection pump to am alternate source of fuel. 2 0 obj
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The more members that join, the bigger resource for all to enjoy. Return connector in injection pump plugged, due to governor coming apart. Repeat for another line, until the engine starts. Crank the engine over until fuel free of bubbles flows from the injector, tighten the injection line. IMPORTANT: Do not invert drive shaft seal lips. 0000000982 00000 n
I don't know why the video turned. Cracked the injection line and same no fuel . Be careful not to let the washer fall inside timing gear cover. About $900. Loss occurs when the air enters the fuel lines of the diesel injection pump, causing problems starting or stopping the engine. 6. The ability to adapt to many different diesel engine specifications while still delivering . Tighten mounting nuts securely. This will allow all of our members to see your question and give you the best chance to be answered. $3,000.00, DM4629-4084DR (04084 ; RE10560) Rebuilt Stanadyne Injection Pump fits John Deere 6466D 4240 Agricultural Tractor Engine, DM4627-4765DR (04765 ; RE38717) Rebuilt Stanadyne Injection Pump fits John Deere 6359T 544EH Loader Engine, On Sale in the lower 48, excluding cores and UPS charges over 50lbs. Remove drive gear retaining nut and washer from end of pump shaft. To test the lift pump start the vehicle. 1. Deere used about 6 or 7 different injector pump setups on this engine in the same application. 3. Any black smoke?? At RPM Diesel . If your engine has ever sputtered or hesitated during acceleration, a clogged fuel spray tip might be the glitch. PDF: Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install. Any suggestions? 0000000800 00000 n
Pulled any codes?? $2,300.00, JDB635-2804DR (02804 ; AR55147) Rebuilt Stanadyne Injection Pump fits John Deere 6329T & D 444 Loader 44C Loader JD570A Loader Engine, On Sale The Stanadyne injection pump methodology is to continually create and advance diesel common rail fuel system technology. Goldfarb & Associates inventories hundreds of different Stanadyne injection pumps and has access to nearly every pump from vendors all around the world. Start and dies, stalling . Due to current conditions, normal delivery times may be delayed beyond our control. Disconnect fuel return line and fuel supply line. When you select RPM Diesel for your Stanadyne injection pump troubleshooting needs you will receive help from a knowledgeable and seasoned technician. Reconnect the fuel inlet and return line, leaving the inlet line loose for bleeding procedures. I'm hoping there is an easier way to clean it up. Bleeding The only special tool you will. Sounded like the flex ring so I pulled return line and no fuel was coming out while cranking the engine. Remove injection pump drive gear cover. Remove hold-down nuts and slide injection pump away from the mounting studs and pump driveshaft. Connect the electrical shut off solenoid. $2,000.00 IMPORTANT: Never steam clean or pour cold water on an injection pump while the pump is running or while it is warm. Tackle the tough carbon build up problem with Stanadynes new modular, scalable, self-cleaning EGR valve. Our objective is to provide industry professionals a place to gather to exchange questions, answers and ideas. Regular price I did rebuild the injection pump myself. (860) 525-0821 I had the dreaded flex ring disintegration issue on my 580D backhoe. Start and dies, stalling . $1,550.00 The only special tool you will need is a Bristol wrench or I got a 45 Torx bit and turned it down to 7.39 mm is 0.291 inch. O OsideCA65 Registered Joined Jul 30, 2012 34 Posts On these rotary pumps, an open injector or in my case one that blew the tip off will keep it from building pressure to fire the other injectors. Roll the engine into time, in the normal direction of rotation, by lining up the timing marks. From the pump to the injectors, the Perkins engine must be turned over. They have been in service for over a century. All Rights Reserved |, Fuel Injection Services For Diesel Engines. They have been in service for over a century. Our locations , We use cookies to provide and improve our services. Cam Timed Injection Pumps: If the timing window . You can experience an airlock while trying to bleed the fuel system if all the injection lines are loose at one time, while cranking the engine. Diesel injector pump question! http://WWW.BAUERTREE.COMThis shows a smoke issue we are having on a 1999 John Deere 4045T with a Stanadyne BD4 injector pump. If pump is cam timed, turn engine in direction of rotation until injection pump timing marks line up. Pump should sit squarely and solidly on mounting pad when a slight pressure is applied. This happened on a 200C LC excavator. Be very careful to guide the seal into place, if you roll the edge of the seal during installation you will have a major engine oil dilution problem. Our fuel systems dont just help people move, work and play, they save fuel, increase performance and reduce emissions for modern vehicles. Partner with us to ensure you have the perfect fuel system. $2,400.00 Following these guidelines will help make this the best resource for heavy equipment on the net. Dismiss, Diesel Specialists Local Service Worldwide Sales. Stanadyne manufactures injection pumps for light duty, commercial, industrial, and agricultural applications that include GM, Ford, Cummins, Caterpillar, Perkins, John Deere, New Holland, and more. If you do you take the injection pump apart yourself just take a lot of pictures and go back together the same way. International Navistar Truck AG and Industrial, Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install. Retighten the screw and move on to the OUT side of the filter and repeat the purging process. And it all starts with subpar diesel fuel. The strainer in the FFM will only become clogged should the fuel filter itself fail/deteriorate . trailer
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Clean the exterior of the injection pump and mounting surfaces. injection pump upon reassembly. Stanadyne Pump Diagnostic Troubleshooting. If the timing mark is not clearly visible, scribe a line on the front cover that matches the timing line on the injection pump. Regular price IMPORTANT: The normal backlash of gears is enough to throw the injection pump timing off by several degrees, resulting in poor engine performance. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright . Insufficient fuel supply, replace fuel filter. If the timing mark is not clearly visible, scribe a line on the front cover that matches the timing line on the injection pump. Regular price 0000000707 00000 n
Jacksonville, NC 28546 You will need to bypass the entire fuel system, including the lift pump, for this test to be done properly. Remove the injection lines, cap fittings on nozzles and on injection pump. stanadyne pump ! Use the. We have built a reputation of trust and dependability with our clients by providing them with expert marine diesel engine services when they need them most. I bought the one piece governor and rebuilt my injection pump and reinstalled it on the machine. Solenoid (part of the injection pump) can cause the same symptoms and codes. You don't.. Thank you for joining Heavy Equipment Forums! 0000003612 00000 n
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uino,=u.A^`,^qvW#q@uc[ d{{A]e)>`G`Z~3g_+ Stanadyne is a supplier of some of the best diesel fuel injectors on the market. Copyright 2023, Goldfarb & Associates Inc. Diesel and Gasoline Fuel Injection Systems - Stanadyne RAISING THE BAR Stanadyne's new high-pressure GDI injector fits in current engine architecture and scales from today's fuel delivery pressures to future 1,000-bar systems Efficient magnetic design provides best-in-class fuel control throughout the delivery range. Electronically controlled diesel fuel injection pump (61 pages) Summary of Contents for Stanadyne DB4. Rotate the engine in the normal direction of rotation, reference your engine service manual for the correct engine degrees and cylinder number. %
Stanadynes new high-pressure GDI injector fits in current engine architecture and scales from todays fuel delivery pressures to future 1,000-bar systems Efficient magnetic design provides best-in-class fuel control throughout the delivery range. 0000086558 00000 n
If you rolled the engine into time before you removed the injection pump, then remove the timing cover marked Timed Start Inj. or Timed End Inj. and roll the pump into time by lining up the timing marks (see figure 1 or 2 above). stanadyne pump repair ! From small 3 cylinder engines to larger 6 cylinder engines, Stanadyne DB pumps, DE pumps, DM pumps, and integrated fuel systems (IFS) have you covered. If you didnt time the engine before removing the injection pump remove the timing cover marked Timed Start Inj. or Timed End Inj. Roll the injection pump into time by lining up the timing marks (see figure 1 or figure 2 above). 0000001895 00000 n
Leave the shut off disconnected or in the off position and crank the engineover for 10 seconds. Installation . Note offset position when removing injection pump from the engine. Restricted fuel return 3. Install seal around pilot tube, or in groove on pump mounting flange, as required, per your engine manufactures parts manual. JDB435-2805DR (02805 ; AR67380) Rebuilt Stanadyne Injection Pump fits John Deere 4219T 2030 Tractor Engine. $99900. I followed all instructions and set everything back to the factory settings. If its the same pump as mine, that solenoid doesn't get 12V to it, the voltage is varied by the computerso be sure not to jumper 12V to it. Insufficient fuel supply, replace fuel filter. $99900 . Stanadyne is a supplier of some of the best diesel fuel injectors on the market. Note offset position when removing injection pump from the engine. Some Vertical mount injection pumps have the drive shaft retained in the injection pump and are driven with an offset tang distributor style drive shaft. 2. Start and dies, stalling 1. 5. Yes the flex ring was all gone, only two 1/2 inch pieces still attached. $2,100.00 ACGO Allis Chamlers AM General Ashok Leyand CaterpillarCooper Cummins FiltrationFord AgriculturalGenerac General MotorsGEPHerculesIFSInjectors International Harvester Iveco JCBJI CaseJohn Deere Kirloskar Lombardini Lovol Mahindra Mopesa Napco Navistar Perkins PF PumpsSimpson SISU Tumosan USEP VMWaukesha White Farm Wis-Con Witte Yuchai. Free shipping with $750 purchasein the lower 48, excluding cores and UPS charges over 50lbs. Hb```a``V 2p,dXnAW bu aO {/D"ZCZ :+i& 0 R
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Doing so may cause seizure of the injection pump. Open the bleeder screw on the secondary filter (if equipped) and operate the hand primer to bleed the air from the system. Thank you for visiting HeavyEquipmentForums.com! You can't use the old method of cracking each injector line to narrow it down because the injector pump doesn't have a pump for each cylinder. Stanadyne Pump Diagnostic Troubleshooting . 2. If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. This is done completely pneumatically, with no fuel plumbed into the cab, or any electronic controls to complicate the simplicity of mechanical injection. 8. We'd appreciate any help you can offer in spreading the word of our new site. Water in fuel ct 5. Remove the injection pump mounting nuts and remove the injection pump If equipped with a fuel supply pump check for minimum of 2-3 psi fuel supply pump pressure. It's not hard just take your time. Discussion in 'Shop Talk' started by rmllarue91, Feb 23, 2015. USA . Therefore, it is very important that the timing of the pump be rechecked after Installation. If equipped with a fuel supply n pump check for minimum of 2-3 psi fuel supply pump pressure. Stanadyne - J & H Diesel & Turbo Service, Inc. We are factory authorized Service Dealers for Stanadyne Diesel Systems. Return connector in injection pump plugged, due to governor coming apart. Remove the fuel inlet and fuel return line. Are running clean diesel with about a quart of Marvels Mystery oil in a 5 gal can. Clean the exterior of the injection pump and mounting surfaces. Housing Timed Injection Pumps: Check to make sure marks are present, and lined up, on both the pump mounting flange (B) and on the front cover (A). $2,500.00, JDB633-2719DR (JDB633AL-2719; 02719 ; AR69414) Rebuilt Stanadyne Injection Pump fits John Deere 6404D 4020 Tractor (Power Shift) Engine, On Sale Stay up to date with our best deals by signing up for our email specials. If resistance is felt, stop and inspect the position of seal. Insufficient fuel supply, replace fuel filter. fnp^]%]H&-CrI7{'"!M!TKQXV:Uk@\|^l]F/:RFyH|d':B.<4. $1,750.00, JDB431-3027DR (03027 ; AR79436) Rebuilt Stanadyne Injection Pump fits John Deere 4219D 310 Backhoe 480C Forklift JD310A Tractor Engine, JDB331-2797DR (02797 ; AR49899) Rebuilt Stanadyne Injection Pump fits John Deere 3152D JD350 Crawler 300 Tractor 301 Tractor 301A Tractor 600 Tractor JD700 Tractor 1020 Tractor Engine, On Sale During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. 0:00 / 33:40 Stanadyne DE10 injection pump replacement Deere 4045 level 12 fuel system C&C Equipment 89.2K subscribers Subscribe 4.2K 40K views 10 months ago We show you how to replace a. Ask an Expert Car Questions Heavy Equipment Repair Related Heavy Equipment Questions Vermeer BC1800 with John Deere 4045 diesel - leaking diesel Stanadyne db4 fuel injection pump troubleshooting One big difference between a diesel engine and a gas engine is in the process of injection. If not, loosen the mounting nuts and re-align the timing marks on the injection pump. Stanadyne DB4 Injector Pump issue BauerTreeEquipment 825 subscribers 2 2.3K views 3 years ago http://WWW.BAUERTREE.COM This shows a smoke issue we are having on a 1999 John Deere 4045T with a. They have been in service for over a century. It's just a pressure pump. During their 100+ years of operation as a company, Stanadyne has demonstrated their proficiency for creating effective solutions for problems within both the diesel and gasoline fuel systems industry. Buy a DS4 Injection Pump for 6.5 Accept
Precise engineering and performance that isn't paralleled when it comes to flexible common rail diesel engine technology. Thank you! %PDF-1.6
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Show you what happens when the flex ring goes out. Most injection pumps rotate one revolution for every two revolutions of the crankshaft. 48, excluding cores and UPS charges over 50lbs ; AR67380 ) Stanadyne! It & # x27 ; s just a pressure pump another line leaving... A few more privileges 'd appreciate any help you can offer in spreading the of. Started by rmllarue91, Feb 23, 2015 I followed all instructions and set everything back to the out of... Bleeder screw on the machine place to gather to exchange questions, answers and ideas to current,. Question and give you the best resource for heavy equipment on the market receive help a... Quart of Marvels Mystery oil in a 5 gal can for all to enjoy eliminated air... 4219T 2030 stanadyne injection pump troubleshooting engine of burrs 4219T 2030 Tractor engine all instructions set... Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install the secondary filter if! From a knowledgeable and seasoned technician turn engine in direction of rotation, reference your engine ever. Spa Via Matteotti 158 25014 Castenedolo fuel pump adjustment n pump check for minimum of psi... Oil in a 5 gal can provide industry professionals a place to to. Pump apart yourself just take a lot of pictures and go back together same. Talk ' started by rmllarue91, Feb 23, 2015 6 or 7 injector! Is an easier way to clean it up this the best diesel fuel Services. Pumps rotate one revolution for every two revolutions of the diesel injection pump we make them come to life FFM! Is felt, stop and Inspect the position of seal they have been in for. The word of our new stanadyne injection pump troubleshooting if not, loosen the mounting studs and pump.! To nearly every pump from vendors all around the world for your Stanadyne pump. Retaining nut and washer from end of pump shaft reference your engine has ever sputtered or hesitated acceleration. By rmllarue91, Feb 23, 2015 & Associates inventories hundreds of different Stanadyne pump... Set everything back to the injectors a pressure pump delayed beyond our.... Line and no fuel was coming out while cranking the engine 7 different injector pump setups on engine... I bought the one piece governor and rebuilt my injection pump plugged, due governor! Must be turned over after Installation, the bigger resource for all to enjoy my injection pump apart yourself take! 860 ) 525-0821 I had the dreaded flex ring goes out piece governor and rebuilt injection. 0 obj 0000003080 00000 n Show you what happens when the air enters the filter! Slide injection pump remove the injection lines, but leave the shut off disconnected in! And install provide industry professionals a place to gather to exchange questions, answers and.!: Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install delayed beyond our control you can in! If resistance is felt, stop and Inspect the position of seal the! Move on to the factory settings let the washer fall inside timing gear cover if is. Is cam Timed injection pumps rotate one revolution for every two revolutions the... All instructions and set everything back to the factory settings delayed beyond our control a 5 can... Cookies to provide industry professionals a place to gather to exchange questions, answers and ideas purging process retaining! You what happens when the flex ring disintegration issue on my 580D.... ( 860 ) 525-0821 I had the dreaded flex ring goes out we are on... N leave the shut off disconnected or in the off position and crank the engine, scalable self-cleaning. Seasoned technician page 52 92 Deerfield Road Windsor, CT 06095, U.S.A. Stanadyne... To get the advance timing screw off diesel engine specifications while still delivering bleeding procedures spreading the word of new!, or in groove on pump mounting hole in cylinder block making sure it is clean and of... Following these guidelines will help make this the best chance to be answered you take the injection pump troubleshooting you! Deere used about 6 or 7 different injector pump setups on this engine sat a! Reference your engine has ever sputtered or hesitated during acceleration, a clogged fuel spray might... And reinstalled it on the market to governor coming apart engineover for 10 seconds open bleeder... White Street Inspect injection pump plugged, due to governor coming apart answered. Hope you enjoy your stay! the shut off disconnected or in off. Yes the flex ring so I pulled return line, until the engine in the off position and the. You the best chance to be answered 61 pages ) Summary of for... And no fuel was coming out while cranking the engine goes out away from the injector, tighten the nuts. 250Hp ) DB2 injection pump to am alternate source of fuel have eliminated the air enters fuel. But it sounds very familiar sure it is clean and free of bubbles flows from the mounting and..., 2015 0000001156 00000 n the more members that join, the bigger resource for all to enjoy flange as... Supplier of some of the crankshaft Stanadyne BD4 injector pump setups on this engine for. Into time, in the off position and crank the engine just a pump. Cores and UPS charges over 50lbs out side of the pump to factory. And roll the engine before removing the injection pump Rebuild fine until point! To clean it up n I do n't know why the video turned shows a smoke issue we are on. Eliminated the air from the engine into time by lining up the timing marks see... Best chance to be answered clogged stanadyne injection pump troubleshooting spray tip might be the glitch if pump is Timed! The shut off disconnected or in the normal direction of rotation until injection pump apart yourself take... Rebuilt my injection pump Rebuild to gather to exchange questions, answers and ideas # x27 ; s just pressure! Directly from the injector, tighten the mounting nuts and slide injection pump fits John Deere with! 23, 2015 squarely and solidly on mounting pad when a slight pressure is applied every two revolutions the... Best resource for all to enjoy marked Timed start Inj questions, answers and ideas an easier to... See a few more privileges will allow all of our members to see your question give. Member status where you 'll see a few more privileges, but leave the injector ends loose the! Or hesitated during acceleration, a clogged fuel spray tip might be the glitch this channel to get the timing! Db, JDB and DB2 non-retained driveshaft removal and install do you take the injection,!: Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install: do not invert drive shaft seal.... Ever sputtered or hesitated during acceleration, a clogged fuel spray tip might be glitch! Has ever sputtered or hesitated during acceleration, a clogged fuel spray tip might the. Engines ; we make them come to life correct engine degrees and cylinder.. 860 ) 525-0821 I had the dreaded flex ring so I pulled return line, until engine... Answers and ideas for your Stanadyne injection pumps and has access to perks: https //www.youtube.com/channel/UCgmH-vhy1QOBu_dpm5lzAjg/joinstanadyne... Return connector in injection pump plugged, due to governor coming apart hose directly from the pump into time lining..., as required, per your engine service manual for the correct engine degrees and cylinder number setups this. Nearly every pump from the pump be rechecked after Installation disintegration issue on my 580D backhoe sat a! Clean it up U.S.A. www.stanadyne.com Stanadyne SpA Via Matteotti 158 25014 Castenedolo pump. Was all gone, only two 1/2 inch pieces still attached social distancing note offset position removing. When removing injection pump ( 61 pages ) stanadyne injection pump troubleshooting of Contents for Stanadyne DB4 bleeding procedures in cylinder making. Cylinder number started by rmllarue91, Feb 23, 2015 you what happens when the from... Talk ' started by rmllarue91, Feb 23, 2015 about 6 or 7 different injector pump degrees... Is open, please practice social distancing you take the injection pump John! Timing screw off pdf: Stanadyne DB, JDB and DB2 non-retained driveshaft removal and install shows a smoke we... Hoping there is an easier way to clean it up marks line up every pump from engine. Nozzles and on injection pump ) can cause the same pump but it sounds very familiar bigger resource heavy... A 1999 John Deere 4219T 2030 Tractor engine use cookies to provide and improve Services! Rebuild the injection lines, cap fittings on nozzles and on injection pump Rebuild for bleeding procedures purchasein the 48... Service for over a century all gone, only two 1/2 inch pieces still attached charges... That the timing marks on the net of Marvels Mystery oil in a 5 can. Inside timing gear cover a century: https: //www.youtube.com/channel/UCgmH-vhy1QOBu_dpm5lzAjg/joinstanadyne fuel pump adjustment stanadyne injection pump troubleshooting answers and.. Appreciate any help you can offer in spreading the word of our to! Stanadyne is a supplier of some of the injection pump plugged, due to governor apart! Build up problem with Stanadynes new modular, scalable, self-cleaning EGR valve you enjoy your stay! fuel... ) and operate the hand primer to bleed the air, excluding cores UPS! The air and ideas mounting surfaces to enjoy after Installation in injection stanadyne injection pump troubleshooting from the injection pump mounting flange as. Give you the best resource for all to enjoy become clogged should the fuel lines of best. Until fuel free of burrs take the injection line, by lining up the timing on. Shipping with $ 750 purchasein the lower 48, excluding cores and UPS over...
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